Batching Scale

Bincen batching scales are indispensable tools for a wide range of industries, including metallurgy, cement, chemical manufacturing, building materials, and food production. These scales play a crucial role in ensuring accurate and efficient batching processes, a fundamental aspect of quality control and productivity. In the cement industry, for instance, precise batching of raw materials is essential for producing concrete with consistent strength and durability. Similarly, in the feed industry, accurate batching of ingredients is vital to create nutritional feeds that support optimal livestock growth and health.

Bincen batching scales as a kind of hot industrial scale are designed to deliver exceptional accuracy, ensuring that the correct quantities of materials are added to each batch. This precision contributes to smoother production processes, reduces waste, and ultimately improves product quality. With Bincen Batching Scales, businesses can rely on consistent results and optimize their operations.

Features of Batching Scale

Batching metering characteristics

• Static accuracy of electronic scale: OIML Class III
• Batching accuracy: ± 0.2~1.0% (full scale) (determined by material fluidity, feeding speed of feeding mechanism, etc.
• Batching speed: 1~5 times/minute (determined by feeding and unloading mechanism, etc.)

Characteristics of batching scale machine

• The product has many structural forms, flexible combinations, high weighing accuracy, simple operation, and a high degree of automation.
• Full electronic weighing, fast and accurate.
• It can automatically complete the batching of various materials according to the concrete proportion set by the user.
• It can be combined with the corresponding concrete mixing unit to form mixing stations of different specifications, which is convenient and practical.

Specification of Batching Scale

Technical Characteristics

• The static accuracy is ± 0.05% of full scale, and the dynamic control accuracy is ± 0.5, ± 1, ± 2% of full scale.
• Sensor interface: 1~6 load cells can be provided, and the sensor cable is 4~6 shielded wires with a length of ≤ 50 meters.
• Including the “start, stop, left unloading, right unloading” long line isolation drive interface of the handheld operator, and the cable length of the handheld operator can be reliably operated within 100m.
• The instrument displays 7 bits, 10 LED display states, and 24 instrument operation keys, which are intuitive to operate, easy to use, and convenient to debug.
• FS3198-C4x: Four-channel feeding (single speed or double speed, including correction and underweight feeding) control, single/two-way unloading control;
• FS3198-C5x: five-channel feeding (single speed, including correction and underweight feeding) control, single/two-way unloading control.
• Four-channel batching control cabinet: fixed 4-channel dual speed batching cabinet for weighing hopper, and mobile 4-channel single speed batching cabinet for weighing hopper.
• The weighing controller can store 100 formulas with an RS232 serial interface. If the RS232 serial interface printer is connected, the automatic batching can be set to print the batching results after the automatic batching is completed; The formula can be printed and the accumulated weight of each channel can be printed.

Components of Batching Scale

The batching scale machine consists of batching system, weighing system, and electric control system.

• Feeding system: composed of a storage hopper and feeding device. Its function is to store materials and weigh the feeding amount of the hopper under the control of the control system.
• Weighing system: The weighing system is an important part of batching machine. It is composed of a weighing hopper, suspension device, weighing system sensor, and batching controller.
• Electrical control system: the electrical control system is the core part of the batching machine. Its function is to control the weighing, display, and operation of the whole batching machine and complete various automatic batching procedures. The system is composed of a batching controller and a strong circuit.

The batching scale machine can directly use the hopper or belt conveyor of the mixer to batch the concrete mixer with a displacement of 2000 liters or less. The weighing system of the batching machine adopts a weighing controller and sensor, which can quantify, batch, and control materials, and automatically correct the drop. The machine has a reasonable layout, compact structure, simple operation, accurate batching, and reliable control.

Using FS3198-C31-009, C48-009-C41-009, and C49 weighing display controllers, we can form a variety of weighing and batching control systems. This system can be used for weighing and batching systems of mixing plants. These scales include aggregate scales (1~4 kinds), cement scales (1~3 kinds of material ingredients), fly ash scales (1~3 kinds of material ingredients), water scales (1~3 kinds of material ingredients), additive scales (1~3 kinds of material ingredients), etc. They can also be used for the weighing and batching control system of multiple scales in factories and enterprises.

Workflow Composition of Batching Scale

• The batching scale is composed of mechanical parts and a control system. The mechanical part includes a hopper, scale body (including idler), weighing device (including weighing sensor), speed measuring device (including speed sensor), belt, material retaining device, reduction motor, dust cover and cleaning device. The control system consists of control instruments, AC frequency converters, switching power supplies, isolation modules, low-voltage electrical appliances, wiring terminals, etc.
• Stone, sand, block stone and other raw materials are transported by concrete machinery. The raw materials are transported to the host machine through a belt scale. The concrete mix ratio is set by the batching machine. The concrete is automatically batched according to the set mix ratio and mixed into concrete. It is generally applicable to general construction sites, roads, bridges and other projects.
• The front automatic batching equipment of PL series concrete batching motor vehicle concrete mixing equipment can automatically complete the batching process of sand, stone, cement and other materials according to the requirements of concrete proportioning. This series of products are applicable to different workplaces. It is composed of a storage hopper, weighing system, feeding system, electric control system, etc. It can be combined with the corresponding concrete mixing unit to form mixing stations of different specifications, which is convenient and practical.

Function of Batching Scale

• The performance of the batching scale directly affects the quality of batching.
• In the use of electronic batching scales, people often use batching accuracy to evaluate the performance of the batching scale.
• The precision of batch processing is actually the description of the approximate relationship between symmetric results and real values, that is, the reflection of the systematic error and random error of batch processing.
• The weighing and batching controlled by a microcomputer can automatically compensate for the weighing error and ensure the batching accuracy.
• Through keyboard and computer display, it is convenient for man-machine dialogue, completing parameter settings, checking and modifying process settings, monitoring the weighing and batching production process, and give an alarm in case of any fault.

Scope of Application

• 2, 3, 4, and 5 concrete batching machines in the construction industry
• Multi-channel automatic batching scale for factories and enterprises
• Economical batching system with multiple scales (each scale tube has multiple materials)
• Multi-scale distributed microcomputer batching system, etc.

The Control System of Batching Scale

The batching control system, the key system of the batching scale machine produced by our company, has high measurement accuracy and precise formula.

(1) Batching control cabinet

The structure is excellent, the material is excellent, the detection is rigorous, and the quality is stable and reliable.

(2) FS3198-C5X

Five-channel feeding (single speed, including correction and under weight feeding) control, single/two-way unloading control.

(3) FS3198-C4X

Four-channel feeding (single speed or double speed, including correction and under weight feeding) control, single/two-way unloading control.

(4) Multiple centralized batching control

Speed regulating belt weigher feeder batching system, belt weigher continuous batching system, belt weigher batching console, and commissioning belt weigher batching control cabinet. 5 scales, 2 elevators, mixing system console: realize the comprehensive control of efficient concrete weighing and batching, regular mixing, and concrete unloading.