Centralized and Decentralized Control System for Weighing and Conveying

Bincen Centralized and Decentralized Control System for Weighing and Conveying is a highly efficient solution designed for accurate bulk material measurement, widely used in docks, grain depots, power plants, and in the batching processes of industries such as chemicals and building materials.

The system consists of an electronic scale bucket, weighing display controller, industrial computer, management software, sensors, and junction boxes, enabling multi-bucket quantitative loading and unloading. It also supports the storage of loading information, historical queries, and report printing.

FS3198-C48-009 weighing display controller ensures fast dynamic response, accurately detecting external switch statuses and providing real-time control of loading and unloading. With robust computer software, data transfer, verification, processing, and report generation becoming more efficient, improving material management precision and operational efficiency for enterprises.

FS3198-C48-009 Weighing Display Controller

FS3198-C48-009 special weighing controller is a special weighing controller customized by our company based on C41-009 and C48-009 weighing controllers according to the requirements of the weighing process in which the on-site hopper is grabbed to the hopper scale and the hopper scale is put into the container.

Control implementation path:

• The special weighing controller instrument is responsible for weight acquisition and processing, carrying out multi-bucket loading according to the set weight, and the system has associated lock control, communicating with the computer to receive computer commands;
• The computer is only responsible for inputting the container loading parameters, downloading the container loading amount to the weighing controller, and displaying the relevant information of the electronic scale (current weight, actual container loading amount, bucket times, unloading door status, infrared light shielding status), storing the container loading information, actual loading weight, statistical query, and printing reports, etc. The computer does not participate in the control.

Computer Software

Data Transfer and Verification

• The computer software automatically receives data from the FS3198-C48 weighing controller, including switch information, real-time weight, and sewage discharge records.
• The sewage discharge data is verified and stored.
• The computer confirms receipt of the data to the weighing controller.
• The weighing controller can then proceed with the next weighing and unloading process.

Data Processing and Reporting

• The software can query and count sewage discharge output.
• Statistical reports can be printed and exported to Excel for further analysis.
• The operator on duty and material name can be entered and automatically saved for future use.
• Weighing lists can be automatically printed.
• The format of the weighing list can be customized.

Workflow of Centralized and Decentralized Control System for Weighing and Conveying

1. Grab Placement and Discharge Door Closure:

• The grab is positioned above the scale bucket.
• The scale bucket’s discharge door is closed.

2. Crown Block and Hopper Control:

• The traveling crane’s crown block moves to the hopper’s position.
• The hopper’s discharge door is closed.
• The weighing controller processes whether to record the tare weight.

3. Grab Discharge and Weighing:

• The green light signals the grab to discharge.
• The weighing controller records the gross weight once the grab is removed.
• The weighing bucket is allowed to unload.
• The system prevents simultaneous discharge and improper door closure to ensure accurate weighing.

4. Container Loading and Weighing:

• If the weighing bucket’s discharge door is opened or closed while the weight is being processed, a red light is activated.
• Once the weight is processed and the door is closed, the green light is given.
• The weighing hopper door is closed to prepare for a new container.
• The green light allows the grab to place materials above the hopper.

5. Container Weighing and Data Management:

• The scale hopper is used to discharge the container’s total weight.
• Grab movement and discharge are prioritized over hopper discharge.
• The system ensures accurate container weighing and prevents issues like partial discharge or overflow.
• The system stores and prints loading and weighing data for reference and analysis.

Features of Centralized and Decentralized Control System for Weighing and Conveying

• Stability and reliability: The system is resistant to crashes and maintains control of the loading process.
• Independent control: The weighing instrument operates autonomously.
• Fast dynamic response: The instrument quickly responds to weight changes.
• Quick external switch detection: The system promptly detects external switch status.
• Timely loading control: Loading is controlled in a timely manner.
• High, stable, and reliable loading accuracy: The system ensures accurate and consistent loading.
• Independent weighing controller operation: Even if the computer fails, the weighing controller can continue to perform quantitative loading control.
• Universal computer maintenance: The computer is a standard product that can be easily repaired and maintained.
• Industrial computer stability: Industrial computers are more reliable than commercial ones.

How to Install the Centralized and Decentralized Control System for Weighing and Conveying

• The centralized and decentralized control system manufacturer Bincen prioritizes a modular product design approach, facilitating efficient system integration. This minimizes the requirement for large cranes during the installation process, resulting in a cost-effective and labor-efficient experience for the customer.
• A comprehensive technical service system is offered by Bincen to guarantee customer satisfaction. It encompasses technical consultation, installation guidance, and after-sales service. Detailed product installation video resources are provided for remote support.