PLC Weighing System
- Analog signals: Commonly 4-20mA
- Communication protocols: RS232, RS485
- Number of materials: Up to 9-12 or more
- System structure: Master-slave configuration; Multiple weight transmitters connected to a single PLC
Bincen’s PLC weighing system is one of our hot weighing and batching control systems which gives you a comprehensive and efficient solution designed to streamline batching processes across various industries. With its advanced features and reliable performance, this system offers a precise and automated approach to ingredient handling.
Components of PLC Weighing System
Composition | ||
PLC | Touch screen system hardware system | Software module system |
Siemens SMART module+touch screen | Software for system management, parameter input and storage, debugging and testing, etc |
Process of PLC Weighing System
- Recipe Input: Set the recipe for input ingredients and their corresponding quantities.
- Batching Initiation: Start the batching process manually or through an external input signal.
- Feeding Sequence: The PLC controls the opening of valves, feeding motors, and weighing valves.
- Weighing and Measurement: The weighing instrument collects and displays weight data, adjusting feeding rates as needed.
- Feeding Completion: Once the target weight is reached, the feeding valve and motor are closed.
- Unloading and Mixing: The unloading valve and mixing motor are opened, and raw materials are transferred to the reaction kettle.
- Finished Product Transfer: After mixing, the finished products are transported to the finished product tank.
- Data Collection and Analysis: The system collects and stores data for analysis and reporting.
- Reporting: Generate various reports, such as production statistics, raw material consumption, and inventory.
The above is a brief description of the production line of a PLC weighing system for a certain customer. Our company can customize it according to different customer needs.
Features of PLC Weighing System
- Reliability and Functionality: High reliability, complete functions, and simple programming.
- Versatility: Suitable for various materials and processes, from batching to discharge.
- Accuracy and Efficiency: Improves ingredient accuracy, product quality, and yield, while reducing costs.
- User-Friendly Interface: Centralized control panel for easy monitoring and operation.
- Reliable Communication: Short transmission distances for strong reliability.
- Recipe Management: Sets recipes and allocates raw materials.
- Dynamic Weighing: Accurate weighing through dynamic measurement.
- Automated Batching: Controls valve openings, feeding, and unloading.
- Data Analysis: Stores and analyzes data for production statistics.
- Reporting: Generates various reports.
- Level and Temperature Monitoring: Tracks raw material tank conditions.
- Manual Control: Includes manual control buttons and indicators.
- Customization: Tailored to specific customer needs.
Functions of PLC Weighing System
- Visual Display: Displays process flow, equipment status, and overview.
- Alarm Management: Automatic integer reporting and event processing.
- Data Archiving: User management with different permissions.
- Real-time Monitoring: Monitors production process, manages formulas, and provides alerts.
Specification of PLC Weighing System
No. | Product Name | Specification | Brand |
1 | 16-channel temperature inspection instrument | FS3198-M60B | Bincen |
2 | Stainless steel sensor | Famous brands | |
3 | 16 channel temperature inspection instrument | Including control and centralized alarm | Bincen |
4 | PLC control cabinet | Some of the accessories are as follows | Bincen |
4.1 | Touch screen | 10 inch B10S-G | Huawei |
4.2 | Siemens PLC | PLC controller | Siemens |
4.3 | IO expansion module | Siemens | |
4.4 | RS485 communication module | Siemens | |
4.5 | IoT card | haiwei | |
4.6 | Other components | AC contactor circuit breaker, indicator light, button, knob; Intermediate relay | Schneider Omron, Chint, etc |
4.7 | PLC control software | Function customization | Bincen |
5 | Upper computer | ||
6 | Printer |
How to Install the PLC Weighing System
- Our modular design and pre-integrated systems eliminate the need for heavy machinery, making installation a simple and cost-effective process. Enjoy the benefits of a user-friendly approach that saves you time and money.
- We’re committed to your success. Our comprehensive technical service system provides expert advice, clear instructions, and ongoing support. While we may not be able to offer on-site service in your area, our detailed video tutorials and remote assistance will guide you through a hassle-free installation experience.
Why Choose Us?
- Specialized Products: Bincen focuses on electronic scales, ingredient controllers, instrumentation, and automation systems for construction machinery.
- Proven Track Record: Serving major industrial enterprises and aerospace firms in China, Bincen offers reliable and credible technology.
- Comprehensive Support: Experienced engineers provide pre-sales design, product selection, installation, debugging, and post-sales maintenance.
Certifications and Services
- CE Certified: Adheres to European standards.
- Customized Solutions: Offers tailored solutions for specific needs.
- ODM/OEM Services: Can manufacture products under your brand.
- Warranty: Provides repair or replacement for damaged accessories within the warranty period.