Speed Regulating and Batching Belt Scale
- Belt speed: 0.05-0.5m/s
- Measuring and batching accuracy of electronic belt weigher: ±0.5、±1%
- Various batching needs: Suitable for different dynamic batching scenarios.
- Continuous batching: Ensures consistent flow rate for accurate batching.
- Anti-deviation: Unique belt anti-deviation device with adjustable tension.
The speed regulating and batching belt scale is one of the belt scales provided by Bincen which adopts a dynamic metering method and computer frequency conversion control, with an automatic belt tensioning device, deviation alarm protection, and an on-site control switch. It has the advantages of stable operation and high reliability, high measurement accuracy, and can work normally in harsh environments. It is suitable for batching and metering of bulk materials in industries such as building materials, metallurgy, chemical industry, and grain, and is capable of achieving automation control An ideal measuring equipment for stable product quality.
Configuration Introduction of Speed Regulating and Batching Belt Scale
- 1 scale frame
- 1 0.5m~1.2m wide skirt annular conveyor belt
- 1 reducer and motor
- 1 set of load cell
- 1-speed sensor
- 1 special instrument for batching belt scale
- 1 control box/cabinet.
The computer can be configured, the flow curve can be displayed, and batching data reports (shift, daily, monthly, and annual reports) can be queried and printed.
In addition:
For materials with good fluidity and moderate humidity, no pre-feeding device is set when the belt conveyor scale is used; Disk feeder and electromagnetic vibration feeder can be selected for granular materials with viscosity and small amount of water; For dry fine powder materials, screw feeder, sealed impeller feeder and flow control valve can be selected.
Selection of belt scale controller:
The controller of the speed regulating and batching belt scale is generally divided into three modes: stand-alone controller, unit controller, and PLC controller. Chinese famous brands or world-famous brands can be selected as required.
Selection of feed hopper:
There are about 4 kinds of feed hoppers: ordinary feed hopper, vibration hopper with bin wall vibrator, diversion hopper with pre-feeder, and extended diversion hopper without pre-feeder.
- The ordinary feed hopper is suitable for free-flowing materials, such as blocky, granular, and powdery materials.
- The vibrating hopper with silo wall vibrator is mainly suitable for some sticky and wet materials with poor discharge.
- The diversion hopper with pre-feeder is mainly suitable for fluidizing pouring materials.
- The long diversion hopper without a feeder is mainly used for fluidized pouring materials.
Specification of Speed Regulating and Batching Belt Scale
| Measuring and batching accuracy of electronic belt weigher | ±0.5、±1% | |
| Applicable occasions | Speed regulating belt scale | Generally, the user determines the belt width of the quantitative belt weight according to the maximum batching material volume (m3/h) or flow (t/h, kg/h). There are 650 and 800 belt widths commonly used. |
| Batching belt scale | It can be used as continuous automatic quantitative feeding and batching equipment for granular and small materials in cement plants | |
| Operation mode | Constant speed belt weigher, hauling belt weigher, double speed belt weigher. | |
| Range | Customers are required to provide average traffic, which can refer to 60% – 65% of the traffic range | |
| Belt width | Generally, the user determines the belt width of the quantitative belt weigher according to the maximum batching material volume (m3/h) or flow (t/h, kg/h). There are 650 and 800 belt widths commonly used. | |
| Belt speed | 0.05-0.5m/s | |
| Belt | Special ring belt | |
| Sensor | Speed sensor, load cell | |
Functions of Speed Regulating and Batching Belt Scale
- Signal Collection: Receives data from weighing sensors and motor speed（ frequency converter pulse signal or drum speed signal).
- Flow Rate Calculation: Determines instantaneous flow rate based on collected data.
- PID Adjustment: Compares calculated flow rate with target flow rate and adjusts motor speed using PID control.
- Motor Control: Controls motor speed to maintain a constant flow rate.
Benefits of Speed Regulating and Batching Belt Scale
- Various Batching Needs: Suitable for different dynamic batching scenarios.
- Improved Efficiency and Quality: Enhances production efficiency, saves energy, and improves product quality.
- Flexible Installation: This can be installed on individual belt conveyors or with multiple weighing bridges.
- Continuous Batching: Ensures consistent flow rate for accurate batching. It can achieve continuous dynamic batching measurement or intermittent dynamic batching of various materials.
- Cost-Effective: Reduces equipment investment compared to traditional methods.
- Enhanced Reliability: Improves the stability and reliability of the batching system.
Features of Speed Regulating and Batching Belt Scale
- Structural Integrity: Reasonable structure and high strength.
- Durability: Low noise, low vibration, dust resistance, long service life, and high reliability.
- Ease of Use: Convenient installation, debugging, and maintenance.
- Accuracy: Better linearity and repeatability.
- Precision: Accurate and reliable speed measurement signals.
- Anti-Deviation: Unique belt anti-deviation device with adjustable tension.
- Calibration: Can control feeding amount and sealing material for scale calibration and zero calibration.
How to Install the Speed Regulating and Batching Belt Scale
- Speed regulating and batching belt scale supplier Bincen will give you modular design and pre-integrated systems to eliminate the need for heavy machinery during installation, saving you time and money.
- Bincen will offer installation guidance including detailed video tutorials remote assistance for installation and after-sales service
Why Choose Us?
Our Expertise:
- Specialized Manufacturing: We specialize in electronic scales, ingredient controllers, measuring instruments, and complete automation systems.
- Industry Focus: Our products are widely used in supporting construction machinery manufacturers.
- Precision and Reliability: Our weighing and batching controllers feature precise algorithms and consistent performance.
Our Offerings:
- Cutting-Edge Technology: We provide advanced industrial automation control, weighing systems, and sensor instruments.
- Wide Clientele: Our products are trusted by renowned large and medium-sized industrial enterprises and aerospace firms.
- Quality Assurance: Our technology and products are known for their reliability and credibility.
Our Services:
- Comprehensive Support: Our experienced engineers offer expert guidance, customized solutions, product selection, installation, debugging, and post-sales maintenance.
- Related Services: We provide CE certification, customized, ODM, and OEM services.
- Warranty Support: If any accessories are damaged during the warranty period, we’ll replace them free of charge.
FAQ
| related products
Screw Feeder
Measuring Belt Scale
Quantitative Belt Feeder
