Speed Regulating and Batching Belt Scale
- Belt speed: 0.05-0.5m/s
- Measuring and batching accuracy of electronic belt weigher: ±0.5、±1%
- Various batching needs: Suitable for different dynamic batching scenarios.
- Continuous batching: Ensures consistent flow rate for accurate batching.
- Anti-deviation: Unique belt anti-deviation device with adjustable tension.
Bincen Speed Regulating and Batching Belt Scale is the perfect measuring equipment for industries such as building materials, metallurgy, chemicals, and grain. It features a dynamic metering method, computer frequency control, automatic belt tensioning, deviation alarm protection, and an on-site control switch for stable operation and high reliability.
With a measurement precision of ±0.5% to ±1%, this belt scale performs well in harsh environments and supports belt speeds of 0.05-0.5 m/s, ensuring consistent flow rates and precise batching. Its unique anti-deviation device and adjustable tension design further enhance reliability.
Configuration Introduction of Speed Regulating and Batching Belt Scale
- 1 scale frame
- 1 0.5m~1.2m wide skirt annular conveyor belt
- 1 reducer and motor
- 1 set of load cell
- 1-speed sensor
- 1 special instrument for batching belt scale
- 1 control box/cabinet.
The computer can be configured, the flow curve can be displayed, and batching data reports (shift, daily, monthly, and annual reports) can be queried and printed.
In addition:
For materials with good fluidity and moderate humidity, no pre-feeding device is set when the belt conveyor scale is used; Disk feeder and electromagnetic vibration feeder can be selected for granular materials with viscosity and small amount of water; For dry fine powder materials, screw feeder, sealed impeller feeder and flow control valve can be selected.
Selection of belt scale controller:
The controller of the speed regulating and batching belt scale is generally divided into three modes: stand-alone controller, unit controller, and PLC controller. Chinese famous brands or world-famous brands can be selected as required.
Selection of feed hopper:
There are about 4 kinds of feed hoppers: ordinary feed hopper, vibration hopper with bin wall vibrator, diversion hopper with pre-feeder, and extended diversion hopper without pre-feeder.
- The ordinary feed hopper is suitable for free-flowing materials, such as blocky, granular, and powdery materials.
- The vibrating hopper with silo wall vibrator is mainly suitable for some sticky and wet materials with poor discharge.
- The diversion hopper with pre-feeder is mainly suitable for fluidizing pouring materials.
- The long diversion hopper without a feeder is mainly used for fluidized pouring materials.
Specification of Speed Regulating and Batching Belt Scale
| Measuring and batching accuracy of electronic belt weigher | ±0.5、±1% | |
| Applicable occasions | Speed regulating belt scale | Generally, the user determines the belt width of the quantitative belt weight according to the maximum batching material volume (m3/h) or flow (t/h, kg/h). There are 650 and 800 belt widths commonly used. |
| Batching belt scale | It can be used as continuous automatic quantitative feeding and batching equipment for granular and small materials in cement plants | |
| Operation mode | Constant speed belt weigher, hauling belt weigher, double speed belt weigher. | |
| Range | Customers are required to provide average traffic, which can refer to 60% – 65% of the traffic range | |
| Belt width | Generally, the user determines the belt width of the quantitative belt weigher according to the maximum batching material volume (m3/h) or flow (t/h, kg/h). There are 650 and 800 belt widths commonly used. | |
| Belt speed | 0.05-0.5m/s | |
| Belt | Special ring belt | |
| Sensor | Speed sensor, load cell | |
Functions of Speed Regulating and Batching Belt Scale
- Signal Collection: Receives data from weighing sensors and motor speed（ frequency converter pulse signal or drum speed signal).
- Flow Rate Calculation: Determines instantaneous flow rate based on collected data.
- PID Adjustment: Compares calculated flow rate with target flow rate and adjusts motor speed using PID control.
- Motor Control: Controls motor speed to maintain a constant flow rate.
Benefits of Speed Regulating and Batching Belt Scale
- Various Batching Needs: Suitable for different dynamic batching scenarios.
- Improved Efficiency and Quality: Enhances production efficiency, saves energy, and improves product quality.
- Flexible Installation: This can be installed on individual belt conveyors or with multiple weighing bridges.
- Continuous Batching: Ensures consistent flow rate for accurate batching. It can achieve continuous dynamic batching measurement or intermittent dynamic batching of various materials.
- Cost-Effective: Reduces equipment investment compared to traditional methods.
- Enhanced Reliability: Improves the stability and reliability of the batching system.
Features of Speed Regulating and Batching Belt Scale
- Structural Integrity: Reasonable structure and high strength.
- Durability: Low noise, low vibration, dust resistance, long service life, and high reliability.
- Ease of Use: Convenient installation, debugging, and maintenance.
- Accuracy: Better linearity and repeatability.
- Precision: Accurate and reliable speed measurement signals.
- Anti-Deviation: Unique belt anti-deviation device with adjustable tension.
- Calibration: Can control feeding amount and sealing material for scale calibration and zero calibration.
How to Install the Speed Regulating and Batching Belt Scale
- Speed regulating and batching belt scale supplier Bincen will give you modular design and pre-integrated systems to eliminate the need for heavy machinery during installation, saving you time and money.
- Bincen will offer installation guidance including detailed video tutorials remote assistance for installation and after-sales service
Why Choose Us?
Our Expertise:
- Specialized Manufacturing: We specialize in electronic scales, ingredient controllers, measuring instruments, and complete automation systems.
- Industry Focus: Our products are widely used in supporting construction machinery manufacturers.
- Precision and Reliability: Our weighing and batching controllers feature precise algorithms and consistent performance.
Our Offerings:
- Cutting-Edge Technology: We provide advanced industrial automation control, weighing systems, and sensor instruments.
- Wide Clientele: Our products are trusted by renowned large and medium-sized industrial enterprises and aerospace firms.
- Quality Assurance: Our technology and products are known for their reliability and credibility.
Our Services:
- Comprehensive Support: Our experienced engineers offer expert guidance, customized solutions, product selection, installation, debugging, and post-sales maintenance.
- Related Services: We provide CE certification, customized, ODM, and OEM services.
- Warranty Support: If any accessories are damaged during the warranty period, we’ll replace them free of charge.
FAQ
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