Weighing Ingredient System
- The Static Accuracy: ± 0.05% of full scale
- The Dynamic Control Accuracy: ± 0.5, ± 1, ± 2% of full scale
- Centralized Control: The micro control console provides a unified interface for managing ingredients.
- Wide Applications: Suitable for mixing plants and various industrial settings.
The weighing ingredient system from Bincen is equipped with a micro control console and powder batching machine. Equipped with a micro control console is centralized control of ingredients, achieving a simple weighing and ingredient control system. The system has a compact structure, high control accuracy, stable and reliable performance, and easy operation. Powder batching machines with diverse structural forms, flexible combination methods, easy operation, and a high degree of automation.
Using FS3198-C31-009, C48-009-C41-009, and C49 weighing display controllers, we can form a variety of weighing and batching control systems. The weighing ingredient system can be used for weighing and batching systems of mixing plants. These scales include aggregate scales (1~4 kinds), cement scales (1~3 kinds of material ingredients), fly ash scales (1~3 kinds of material ingredients), water scales (1~3 kinds of material ingredients), additive scales (1~3 kinds of material ingredients), etc. They can also be used for the weighing and batching control system of multiple scales in factories and enterprises..
System Control and Operation of Weighing Ingredient System
1. Simple weighing and batching control cabinet
FS3198-C41, C49 small batching control cabinet.
FS3198-C4 Weighing Display Controller:
- Suitable for: Electronic batching scales for feeding, weighing, batching, and unloading.
- No PLC required: Standalone solution for various batching applications.
- Commonly used for: Aggregate batching machines (2-4 bins), cement scales, water scales, additive scales.
- Benefits: Reduces manual batching errors, improves efficiency and quality, reduces workload, and saves labor costs.
FS3198-C41-009 Weighing and Batching Control Cabinet:
- Performance: Highly accurate, stable, and reliable.
- Application: Widely used in domestic construction machinery batching industry (highways, railways, ports, wharfs, high-rise buildings, factories).
- History: Nearly 10 years with multiple generations (4th or 5th generation).
- Advantages: More advanced, stable, reliable, and easy to use compared to earlier versions.
2. Batching acentralized console for the construction industry
Using C31, C41, C48, and other weighing display controllers.
- 1 Mixer+1 aggregate scale+1 cement scale: It realizes electronic scale feeding and batching, scale unloading, mixer hopper lifting, regular mixing and concrete unloading, and fully automatic control.
- 1 Mixer+1 aggregate scale+1 cement scale+1 water scale: It realizes electronic scale feeding and batching, scale unloading, mixer hopper lifting, regular mixing and concrete unloading, and fully automatic control.
- 1 Mixer+1 aggregate scale+1 cement scale+1 water scale+1 additive scale: It realizes electronic scale feeding and batching, scale unloading, mixer hopper lifting, regular mixing and concrete unloading, and fully automatic control.
- 2 Mixers+1 aggregate scale+2 cement scale+2 water scale+2 water scale: Fully automatic batching is realized. After the aggregate scale is equipped, manually press the left and right buttons for unloading. The left and right high-level scales trigger the high-level travel switch with the hopper of the mixer for automatic unloading. The mixer mixes and unloads concrete regularly.
System Flexibility and Adaptability of Weighing Ingredient System
1. Applicable universal feeding and unloading mechanism
Cylinder valve (cylinder push valve, pneumatic butterfly valve, pneumatic ball valve, pneumatic gate valve, etc.), screw feeding, belt feeding, vibration feeding, solenoid valve feeding, pump feeding, etc.
2. The same platform system for weighing and batching control of factories and enterprises:
C31, C41, C49, and other weighing display controllers are used.
Specification of Weighing Ingredient System
| The static accuracy | ± 0.05% of full scale |
| The dynamic control accuracy | ± 0.5, ± 1, ± 2% of full scale |
| Sensor interface | 1~6 load cells can be provided |
| the sensor cable | 4~6 shielded wires with a length of ≤ 50 meters |
| Including the “start, stop, left unloading, right unloading” long line isolation drive interface of the handheld operator, and the cable length of the handheld operator can be reliably operated within 100m. | |
| The instrument displays 7 bits, 10 LED display states, and 24 instrument operation keys, which are intuitive to operate, easy to use, and convenient to debug. | |
| FS3198-C5x | five-channel feeding (single speed, including correction and underweight feeding) control, single/two-way unloading control. |
| Four-channel batching control cabinet | fixed 4-channel dual speed batching cabinet for weighing hopper, and mobile 4-channel single speed batching cabinet for weighing hopper. |
| The weighing controller of the weighing ingredient system can store 100 formulas with an RS232 serial interface. If the RS232 serial interface printer is connected, the automatic batching can be set to print the batching results after the automatic batching is completed; The formula can be printed and the accumulated weight of each channel can be printed. | |
Application of FS3198-C4 Weighing and Batching Controller with Different Software
- Fixed 4-bin single-speed batching machine with weighing bucket: using FS3198-C41 controller.
- Fixed 4-bin double-speed batching machine with weighing bucket: FS3198-C42 controller.
- Weighing bucket mobile 4-bin single-speed batching machine: FS3198-C4v controller is adopted.
- Batching control of cement scale, water scale, and additive scale: using FS3198-C41 controller.
How to Install a Bincen Weighing Ingredient System
Bincen simplifies the installation process with its modular design. This minimizes the need for heavy machinery, making it a cost-effective and efficient solution.
Comprehensive Technical Support:
- Technical Consultation: Expert advice to guide system integration.
- Installation Guidance: Detailed instructions and video tutorials.
- After-Sales Service: Ongoing support to ensure optimal performance.
Why Choose Bincen?
- Product Expertise: Specializing in electronic scales, ingredient controllers, and automation solutions, Bincen offers precise and reliable products.
- Industry Recognition: Serving renowned industrial and aerospace companies in China, Bincen’s technology and products are trusted and reliable.
- Customer Commitment: Dedicated to quality and customer satisfaction, Bincen provides comprehensive sales and after-sales support.
Additional Benefits:
- CE Certification: Adherence to European standards.
- Customization Options: Tailored solutions to meet specific needs.
- Warranty Coverage: Replacement of damaged accessories during the warranty period.
FAQ
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